Semi-automatic terminal machine definition terminal machine, casing equipment

 

Refers to a machine that automatically presses the hardware head to the wire and turns it on.

 

Semi-automatic terminal machine classification

 

Automatic terminal machine can be divided into pneumatic terminal machine, ultra-quiet terminal machine, universal terminal machine, continuous terminal cutting PIN machine, even stripping terminal machine, semi-automatic ultra-quiet terminal machine, cutting and stripping terminal machine, terminal block machine, peeling Machine small diamond terminal machine, series motor stator terminal machine, computer line automatic peeling machine, pin machine terminal machine, gold wire terminal machine.

 

Semi-automatic terminal machine inspection method

 

If the terminal is qualified, it needs to pass through the terminal section analyzer. The process is divided into: cutting--polishing--electrolysis (corrosion)--observation. How to use the automatic terminal machine The automatic terminal machine is simple and convenient to use. As long as it is worn, the terminal mold can be produced after the parameters are set on the screen.

 

Cixi Hongsheng Machinery Equipment Co., Ltd. is a high-tech enterprise specializing in R&D and manufacturing of automated wire harness end processing equipment and non-standard automation equipment. After decades of development and technology precipitation, the company has domestic leading independent core technology, advanced production equipment and perfect management system. It has won the trust and support of domestic and foreign customers with excellent quality and good reputation. “Acer” won 86 national patents (18 of which were invention patents) and was recognized as a municipal key new product. The products were listed in Zhejiang Province’s first “machine substitution” advanced applicable equipment promotion catalogue. The company has passed the ISO9001 quality management system certification and has been recognized as a municipal-level enterprise engineering technology center, a municipal-level technology-based enterprise, and a national high-tech enterprise.

Ultra-quiet terminal machine has low noise, low power consumption, accurate feeding and high efficiency.

 

Check if the tool matches the terminal. After proper adjustment, the following standards should be met:

 

1. After crimping, the tensile force of the pressure line and the tensile force of the rubber should meet the tensile strength standard;

2. After crimping, the shrapnel remains in its original shape;

3. There should be a bell mouth on the side of the terminal crimping line, which does not allow the occurrence of undesirable phenomena such as flying silk and rubber pressing;

4. There is no deformation of the terminal after crimping.

Ultra-quiet terminal machine

step:

1. Confirm the line card indication, whether the terminal/mold confirms that it meets the requirements;

2. Start the ultra-quiet terminal machine and stop it after the operation, with the knife, mold, and knife;

3. Install the mold frame with the tool on the ultra-quiet terminal machine and clamp it with the clamp. At this time, use the manual adjustment knife to move the ultra-quiet terminal machine slider to the bottom dead center, loosen the screw of the clamping tool, adjust Appropriate position of the tool, and then tighten; at this time pay attention to the pressure of the crimping, and pay attention to the cooperation between the upper knife and the lower knife, so as to avoid the left and right offset of the tool;

4. Test the terminal and the line, see the crimping condition, and then make the tensile test. If the technical requirements are not met, adjust the pressure screw on the ultra-quiet terminal machine to meet the requirements and lock it;

5, then use manual pressure test, so as not to hit the knife when crimping, electric operation to see if the crimping machine and the mold have different noise or impact sound, check the blade feeding device and its stroke;

6. After no abnormality in idling, the test pressure of 2-3pcs is tested by the first inspection of the inspection, and it can be produced after passing the test;

7. When crimping, take the line and feed line with the left hand, and send the line and position with the right hand. Place the line on the lower blade and close to the top of the terminal. Press the foot switch on the right foot to separate the clutch port. After the clutch is separated, the ultra-quiet terminal The machine drives the die and the blade to press down the wiring and the terminal, thereby completing the action;

8. Check whether the products in the upper process are qualified;

9. The tool is matched with the terminal. After proper adjustment, the following standards should be achieved.

How to effectively reduce the risk of operating the terminal machine?

Safety First has always been the aim of every production and processing enterprise. As a manufacturer of terminal machines, what should we pay attention to when operating terminal machines to reduce the risk of operation?

 

First of all, for the first time using the terminal machine, the machine must be operated under the guidance of experienced personnel. It is strictly forbidden to operate the terminal machine without the operator. For the first time using the terminal machine, be sure to read the instructions for the terminal machine. Be familiar with the specific procedures for the use of terminal machines.

 

Terminal machine

 

The terminal machine is loaded by the designated personnel. Before the tool is loaded, it must be manually compared with the selected blade. The tool can be loaded after the comparison is correct. After the tool is completed, the hand test must be used. First, turn off the power of the terminal machine and press the touch button. Use the special wrench to shake the main driven wheel to make the terminal machine press stroke to the maximum. If the hand is not moving, consider whether the pressure is too large or other problems, check and debug to OK. Before each operation, check each locking screw and confirm that it is not loose.

 

When the terminal machine replaces the terminal, the power must be disconnected before the replacement is performed. It is strictly forbidden to replace it during the operation of the machine.

 

After the final production, the good products and waste products are sorted out, and the environmental sanitation around the machine is cleaned. It is guaranteed that the next time the terminal machine is used, it will not cause a safety accident due to the residual of the scrap.

 

As a machine used for wire processing, the terminal machine is very important in the power industry. The terminal machine can press the hardware head to the wire end, and then make the line conduction. The terminal that is driven out by the terminal machine is usually convenient for connecting the wires. The welding can stably connect the two wires together, and only need to be unplugged when disassembling. It greatly facilitates our use and reduces unnecessary waste. The terminal machine should be used with great care to avoid unnecessary damage.

 

The above is about the terminal machine related content, I hope everyone pays more attention to, safety first is always our aim.

Problem exclusion

 

1. When the pedaling does not move, and the machine is directly connected to the air plug, the pedal is bad, and the pedal is repaired or replaced.

 

2, when there are two or more than four consecutive hits, please check the pedals; when there are 3 to 4 consecutive hits, please check the proximity switch.

 

3. Check if the fuse is blown when the machine is not powered.

 

4, the mechanical action is slow, please confess whether the contact surface is excellent in oiling, or the operating environment temperature is too high.

 

5, the motor appears smoke, odor, the motor burned out, check whether the mold stuck and the motor burned out.

 

6, the mold is stuck, can not move, the display alarm. The stencil and the slider are filled with oil, and the upper and lower knives are bruised. The machine is poorly debugged, and the scratched terminal is stuck on the upper knives.

 

7. When the solenoid valve has a signal and the cylinder does not operate, the air supply pressure is excellent, and the air flow switch is registered, the solenoid valve is burnt out, and the new solenoid valve is replaced. The cause of the burnout may be that the gas contains moisture.

 

8. During the operation of the machine, the line is suddenly pinched off, and it is necessary to check whether the wire is left in the stripping knife.

 

9. When the machine is not working, the airflow sounds. If the air pipe is connected well, the connector is damaged and needs to be replaced.

 

10. During the operation of the machine, the stripping knife is broken, check whether the stripping knife and the clamping knife are in alignment, and the alignment is not allowed to be aligned from the head; if the stripping knife adjusts the screw is loose, the loosening will be locked from the head; press manual manually /Auto button enters the manual mode, and pulls the wire to open the pull function. If the pedal is confessed, the pull action is excellent. For example, the solenoid valve has a signal specification; if the solenoid valve has no signal, please contact the manufacturer.

 

11, please turn off the power of the machine when the mold is replaced.

 

12. Make sure there is no ultrasonic interference around the machine, otherwise the machine will be disordered.

 

13, for the sake of safety, the confession of the hands has been separated from the machine, in order to start the power.

Everyone knows that wire processing harnesses are generally made up of terminals or connectors at both ends. The meaning of harness assembly is for electrical conduction. One of the basic elements of the terminal is not available. Otherwise, the current cannot be circulated normally. Nowadays, three key points that must be paid attention to when introducing the crimping terminal of the terminal machine are introduced.

The terminal machine manufacturer reminds you that the three elements of the fully automatic terminal crimping terminal are: the relationship between the wire and the terminal block:

1. The applicable specifications of the wire diameter and the terminal block are the same.

2. The length of the conductor crimping portion and the wire stripping specification are the same.

3. Whether the core wire at the stripping point is damaged or broken, if there is a disconnection condition, follow the instructions of the superior.

4. When the terminal is pressed, the height of the conductor is within the tolerance of the indicated value and is pressed in the middle of the indicated value.

5. There is no core flying wire between the insulator crimping portion and the conductor crimping portion.

6. The bell mouth is on both sides, if it is on one side, it must be on the insulation side.

1. Mould height scheduling: Loosen the punch pressing screw and change the dispatching screw with a small round rod (there are six equally divided holes on the circumference), clockwise up and counterclockwise down (every change of one aliquot is 0.25 mm), adjust the punch to the proper orientation, and then tighten the punch to tighten the screw (ie, arrange the core crimp height).

2, the upper inner knife and the upper outer knife drop scheduling: PVC pressing height micro-scheduling, loosening the upper knife pressing screw, pull out the rotation, from 1-8 a total of 8 guidelines, the higher the number, the lower the PVC blade height, Each policy has a height difference of 0.1mm. Adjust to the appropriate position (ie, schedule the line crimp height).

 

3. Some scheduling of feeding: press the up and down keys to move the slider to the highest point, loosen the feeding rod fixing seat compression screw, rotate the feeding scheduling screw (clockwise backward, counterclockwise forward), and send the terminal to the blade center. . Scheduling the slider to the proper orientation, that is, the scheduling ends.

 

4. When the mute terminal machine starts the power switch, the wrench needs to be disengaged.

 

5. It is necessary to adjust to the highest point before starting the punch.

 

6. Avoid pressing several terminals.

 

7. Whether the voltage can be normal (please install a voltage regulator) to ensure the service life of the machine.

 

8. For safety reasons, ensure that the hands are off the machine before starting the power operation.

 

9. When the operator adjusts the mold, it is necessary to make the machine in manual condition (ie the indicator light is red).