Cixi City Hongsheng Machinery Equipment Co., Ltd

Terminal machine calibration method

inspection method

Whether the terminal is qualified or not is required to pass through the terminal section analyzer. The process is divided into: cutting----polishing----electrolysis (corrosion)----observation.

1. The length of the peeling opening is different:

There are many reasons why the opening is different. The most common one is that the wire reel is too tight or loose; in this case, you only need to use the roller fine adjustment to adjust the gap between the two wheels so that the wire is not flattened and too loose. If it is because the cutting knife is too shallow or too deep; then we use the cutter depth adjustment member to adjust the knife edge to the appropriate position, so as not to damage the copper wire and can peel off the rubber. If the opening is still different, replace the new cutting blade directly.

2, pressing the terminal exposed copper wire uneven:

Check whether the gun-type swing arm pipe is attached to the wire; whether the terminal machine edge is relatively straight with the swing arm pipe; whether the terminal machine auxiliary clamp is loose; check whether the distance between the terminal machine and the automatic machine changes.

3. The terminal machine cannot start running or stop during operation:

Can not start or stop during operation, first of all to check whether there is no current input and 6KG air pressure and there is a wireless material or a certain operating part stuck; also check the terminal machine for signal connection or power connection and lead to the terminal machine is not pressed .

4. The length of the electronic wire cutting of the terminal machine is inconsistent:

It may be the tangential edge wear or the knife edge; the problem with this is simply to replace the new cutter. The possible reason is because the wire reel is too tight or too loose; at this time we can use the roller fine adjustment to adjust the gap between the two wheels so that the wire is not flattened and too loose.

【2019-04-04】
The cause of abnormal heating in the operation of the automatic terminal machine

Automatic terminal machines and silent terminal machines will inevitably have a fever during long-term work, but some abnormal heats will attract attention. Here are the reasons for you to analyze.

Since the axis of the automatic terminal machine and the axis of the mechanical device it drives are not in a line during assembly, or the inner circumference of the bearing cap is eccentric due to inaccurate processing, the part of the bearing cap and the shaft rub against each other. This will cause the bearing to heat up, or even smoke, and the place where the large high-speed motor rubs will quickly turn red. At this time, stop immediately, otherwise it will be easy to burn the machine.

The inner and outer rings of the steel ball bearing are unbalanced, which is one of the causes of heat. The imbalance between the inner and outer rings of the terminal machine may come from machining. Because the base and end caps of the automatic terminal machine are separately machined, sometimes the bearing holes on the two end caps are not coaxial (ie, the center line is not in a line). In addition, poor assembly, uneven screw on the end cap, dust and dirt on the stopper may also cause the inner and outer rings to be unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel ball and the inner and outer ring phases will be scraped, which will increase friction and generate heat. If there is no other reason, wipe the machine mouth and reinstall it. Screw the screws one by one in the diagonal order. A small amount of error formed during processing can be improved by the gradual automatic adjustment.

Too much or too little oil is also the cause of fever. The bearing is used for a long time, the internal lubricating oil is gradually reduced, so that the lubrication is not enough, the friction loss is increased, the bearing is heated, and the bearing is damaged due to long-term oil shortage operation. Too much oil or too thick oil can also cause the bearing to overheat. In addition, the lubricating oil is mixed with hard grain impurities, the bearing is not cleaned, or the bearing is cleaned with dirty oil, so that sand and iron filings are left in the bearing, which will increase the mechanical friction of the bearing, cause the bearing to heat up, and the bearing due to the action of impurities It is easy to damage.

【2019-04-02】
Stepper servo motor function in automatic terminal machine

The terminal machines on the market can be classified into automatic terminal machine, continuous stripping terminal machine, ultra-quiet terminal machine, pneumatic terminal machine, terminal block machine, computer line automatic peeling and ending machine, pin machine terminal machine, gold wire terminal. Machine and so on. High precision, fast speed, stripping, twisting and pressure end detection system. The digital control interface uses the working power of light, electricity, machine, gas and magnetism, and imports electrical accessories, which is easy to operate and saves time. The full Chinese character graphic display, the length of the wire processing, the depth of the knife, the position of the terminal ... are all set by the button, the operation is simple, easy to learn and understand, and the cost of maintenance consumables is low. It can quickly and effectively improve production efficiency, reduce labor costs, increase the profit margin of enterprises, and bring certain help to the survival and development of enterprises.

Fully automatic single-head pressing single-head twisting wire dip tin terminal machine, using plc or single-chip control, servo motor or stepping motor to provide power, no artificial participation in production process, high production efficiency, at present, this type of domestic equipment can realize every Wire cutting, thin skin, single-ended crimping terminal of about 4000pcs, single-ended twisting wire + sticky flux + dip tin, can automatically detect the quality of terminal pressing, which is very popular in the domestic market.

Fully automatic double-head crimping terminal machine adopts plc or single-chip control, servo motor or stepping motor to provide power. The production process does not require manual participation, and the production efficiency is high. At present, this type of domestic equipment can realize wire cutting of about 4500pcs per hour. Thin skin and double-ended crimping terminals can automatically detect the crimping quality of the terminal with high precision.

Fully automatic parallel terminal machine, using plc or single-chip control, servo motor or stepping motor to provide power, no artificial involvement in production process, high production efficiency, currently this type of domestic equipment can achieve wire cutting of about 7000pcs per hour, 11000pcs The terminal is pressed, the 3500pcs is the parallel pressure terminal, and the 7500pcs is the single-wire pressure terminal, which can automatically detect the terminal pressing quality. It has the functions of the above three automatic terminal machines, and is the most automated terminal machine in the domestic market. One.

【2019-04-02】
Stripping and tapping machine

Stripping and tapping machine use specification Stripping and punching terminal machine Stripping and punching terminal machine has a very high impact force, so care should be taken during operation. The correct operation of stripping the terminal machine is as follows:

1. Turn on the power switch of the terminal machine and the power indicator light is on.

2. Pay attention to whether there is any obvious abnormal sound inside and outside the machine. If there is a suspension operation, ask the mechanic to determine whether maintenance is required.

3. Selecting the knife and loading the knife: It is operated by the designated personnel. It is necessary to compare the technology with the selected blade before loading the knife. The tool can be loaded after the comparison is correct. After the tool is completed, it is necessary to use the hand test and first close the terminal machine. Power, press the touch button, use the special wrench to shake the main driven wheel, so that the stripping machine can reach the maximum stroke. If the hand is not moving, consider whether the pressure is too large or other problems, check and debug to OK. Before each operation, check the locking screws and acknowledge that there is no looseness.

4, loading: install the required terminal, use the hexagonal wrench to adjust the feeding plate, so that the terminal can easily pass, visually check whether the feeding position is suitable, if not, adjust, use the hexagonal wrench to loosen the feeder lock Tighten the screws and turn the conditioning mast to adjust to the best condition, then lock the feeder locking screw to start the operation.

5, test pull: After adjusting the machine OK, take the waste wire to test, carry out the pull test, the primary reference value see the "pull test comparison table" detailed operation method is as follows, press the pull test zero key to adjust to zero, will need to test The terminal wire is clamped and tested. If the measured tension is not within the specification, the mechanic should adjust from the beginning until the specification value is reached.

6, the trial production 10PCS to send IPQC for the first piece of recognition, check OK, in order to mass production, the operator in the production process is necessary to self-test the terminal is whether there is rubber, hanging neck and other bad, and once every hour Terminal pull test.

7. Finish the good and waste products after the production is completed, and clean up the environmental sanitation around the terminal.

【2019-03-28】
Stepper servo motor function in automatic terminal machine

The terminal machines on the market can be classified into automatic terminal machine, continuous stripping terminal machine, ultra-quiet terminal machine, pneumatic terminal machine, terminal block machine, computer line automatic peeling and ending machine, pin machine terminal machine, gold wire terminal. Machine and so on. High precision, fast speed, stripping, twisting and pressure end detection system. The digital control interface uses the working power of light, electricity, machine, gas and magnetism, and imports electrical accessories, which is easy to operate and saves time. The full Chinese character graphic display, the length of the wire processing, the depth of the knife, the position of the terminal ... are all set by the button, the operation is simple, easy to learn and understand, and the cost of maintenance consumables is low. It can quickly and effectively improve production efficiency, reduce labor costs, increase the profit margin of enterprises, and bring certain help to the survival and development of enterprises.

Fully automatic single-head pressing single-head twisting wire dip tin terminal machine, using plc or single-chip control, servo motor or stepping motor to provide power, no artificial participation in production process, high production efficiency, at present, this type of domestic equipment can realize every Wire cutting, thin skin, single-ended crimping terminal of about 4000pcs, single-ended twisting wire + sticky flux + dip tin, can automatically detect the quality of terminal pressing, which is very popular in the domestic market.

Fully automatic double-head crimping terminal machine adopts plc or single-chip control, servo motor or stepping motor to provide power. The production process does not require manual participation, and the production efficiency is high. At present, this type of domestic equipment can realize wire cutting of about 4500pcs per hour. Thin skin and double-ended crimping terminals can automatically detect the crimping quality of the terminal with high precision.

Fully automatic parallel terminal machine, using plc or single-chip control, servo motor or stepping motor to provide power, no artificial involvement in production process, high production efficiency, currently this type of domestic equipment can achieve wire cutting of about 7000pcs per hour, 11000pcs The terminal is pressed, the 3500pcs is the parallel pressure terminal, and the 7500pcs is the single-wire pressure terminal, which can automatically detect the terminal pressing quality. It has the functions of the above three automatic terminal machines, and is the most automated terminal machine in the domestic market. One.

【2019-03-26】
Stripping and tapping terminal application and precautions

First, the use of stripping the terminal machine:

1. The wire penetrates from the inlet, passes through the inlet wheel, and passes through the conduit on the edge;

2, the inlet wheel gap conditioning, through the "incoming wheel gap conditioning wheel" conditioning two rounds of gap is smaller than the outer diameter of the strip to be stripped, and to ensure normal stripping;

3, the outlet wheel clearance conditioning: through the "outer wheel gap conditioning wheel" conditioning to the two-wheel gap is smaller than the outer diameter of the strip to be stripped, and conditioning the disconnection indicator light in the critical state of light and off, then turn a half turn in the big direction If the wire is still knotted and stopped, then turn the gap down a little.

Second, safety application notes:

In order to ensure that you can use the computer wire stripper safely and correctly, please read this instruction manual before using it.

1. In order to stabilize the working voltage of the machine, please choose the power supply regulator to avoid the voltage is too high and burn the machine.

2. When using the machine, the machine should be placed on a flat and stable surface to avoid falling damage to the machine.

3. Do not use the machine in an area close to the electromagnetic field to avoid interference with the machine.

4. Do not place any objects on the machine during use. Do not approach corrosive chemicals. It must be dry, ventilated and dust-free. The room temperature is 0–35 °C.

5. If the machine exhibits unsatisfactory stripping effect or different degrees of problems during use, please read the faults and troubleshooting methods in this instruction manual. If you still can’t solve it, please call our technical service telephone for consultation and repair. For your safety, do not disassemble the machine for inspection.

【2019-03-21】

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Service hotline：0086-574-63315122

【2019-04-04】

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【2019-03-21】